Rocker arm, rocker cover, derby cover, ect. Therefore, you need to eliminate them all first and keep them aside. Sportster 45-55 foot pounds Thanks guys.. will be stopping bye the dealer today to get some other stuff. After that, you should test it out by riding your bike on the road. What I stated is a direct addendum from Big Dog. Engine Tuning Rear Wheel Sprocket bolts Your email address will not be published. endobj Then we've got the BAKER 9-Plate Street . 0000008092 00000 n as instructed in your factory manual. Rear Shock Absorber It is supposed to go into the second more comfortably and then shift through into the first without grinding. BaggerDave. Upper Engine mounting bracket: 55-65 foot pounds Next, put the spring, cover, and screws back just like they were. 10 foot pounds Could someone tell me which is correct? Required fields are marked *. This page was generated at 06:17 PM. Yet, it covers a massive space. 10 mm. So like alot of other guys plus the mechanic. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Not adjustable. You should be using a service manual to obtain the correct values for the motorcycle you are working on. Thats the point where you need to the adjustment. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. 10. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Two lines in nut on Compensator and one line in clutch hub nut. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Refer to applicable Service Manual. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Use my videos as a visual reference before or as your working on your bike. Harley Davidson Softails require one quart of primary fluid. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. For a better experience, please enable JavaScript in your browser before proceeding. My question was about the posted rear axle torque value for the '06 VRSC . Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. 3 0 obj TC Exhaust Testing 23-27 foot pounds Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. 0000032160 00000 n Drain as much of the primary oil as possible before starting. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Tappet Screen Plug 0000008154 00000 n M. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. By nucseal in forum Harley Trike Conversions Replies: 3 Last . 0000009501 00000 n See Figure 1. 5. or 95-108Nm. Discussions. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Thanks again for everyone's help All times are GMT-5. EVO 74 HP Stage 2 The measurement remains the same for all the Sportster XL from 2004 to 2006. It does. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. Learn how to replace it on your bike! It just seems like 75 is pretty weak.. 06. 8. Our line of Screamin' Eagle performance drivetrain and clutch . Primary chaincase to engine bolts: 16-18. No two are exactly alike, and each one has its own story. With this drive-train, the Harley-Davidson Freewheeler . 90-120 inch pounds There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Install a Big Twin cam For removing the cover, move up down and reveal the clutch cable adjuster. Torque specs shown in the shop manual are the critical ones. It will help you know the torque values precisely. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. It's time to torque the pulley nuts for my belt drive. Ratman said: . He said that before they redesigned the compensator. Oil Pump cover bolts Cougar. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. 191. Refer to the torque values from your service manual as necessary. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. 28-32 foot pounds sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. DIESEL-FUMES. Also, as recommended by a guy who builds racing engines. Harley-Davidson CVO Street Glide Specs. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. We also found 79 foot-pounds of torque capacity for the 1340-cc. Which starts here in the milwaukee area on Wednesday. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. 12-18 foot pounds 140 ft-lbs. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Repair manual verses what everyone says. Plug Wires I guess I should mention it is a 93 Fatboy. Sometimes you can even shift up into second and then down into the first. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. Camshafts Estimate 1/4 Mile Time Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Gearcase Cover screws 0000006600 00000 n (95.25 mm) Fork Stem nut I also understand that a lot of people would like to work on their bikes, and thats great. #2. Specification Tables, HD Twin Cam Engine Builds Now you need to allow enough room for the adjuster to release all the tension on the clutch. 0000016060 00000 n 1/4 inch bolts monster ruin your riding. Get the proper tools and know how to use them. You can use the following SAE Torque Chart as a guide. WEB Links I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. General Torque Specifications. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. That they had a problem with the compensator loosing up due to the nut bottoming out. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. I would also encourage other viewers not to answer this question either. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! It is crucial for the proper maintenance of every Harley motorbike. How did I know you werent using a service manual? details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Harley-Davidson CVO Limited Specs. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. SPECIFICATIONS . 2020. The 2010 Service Manual has two different values for the banjo bolts. Intake Manifold Flange capscrew 25-40 foot pounds The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Clutch hub nut (left handed threads) 60-80 foot pounds. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Pivot Shaft 10-12 foot pounds 70 foot pounds For Sportster, you will need 42 foot-pounds of optimal torque capacity. [PDF] INSTRUCTIONS - Harley-Davidson Don't have a 2001 Dyna manual but here's a 2003. Derby is 84-108 inch (7-9 ft.) lbs. If I was to give a torque setting I would say 70 in./lb. T-45 Torx Install lockplate (6) over nut (5) such that Shovelhead Modifications According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds.